Compressed Air Treatment
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Compressed Air Treatment Products
Compressed air treatment products from NEW
FILTER will help you keep your air compressors performing at their best. Choose
from a huge selection of pressure sensors, filters, oil/water separators, and
Properly treated compressed air, and the
right air dryer, will improve productivity, system efficiency, and product or
The condensate in the compressor often
becomes a cause of unstability of the device, the appearance of oxidation in
the line, freezing of pneumatic valves, bubbling paint on the work piece, and
the moisture in the container and packaging. It's worth noting that the longer
the line from the compressor unit to the operating element (air cylinder, a
sprayer, pneumatic), the greater the volume of condensate accumulate.
Discover the most interesting offers!
To ensure perfect cleaning of the
environment in the system of filing and preparation of compressed air, and the
result of the compressor, it is necessary to purchase special filters and
dehumidifiers. You can buy them at managers NEW FILTER.
Typically the system
includes the following elements:
The components of the system are follows:
- Compressor - screw or piston, which is used as a
source of compressed air. The type of the device and its
location the amount of condensate produced will depend on which will have to be
withdrawn from the system. The compressor is mounted on the operating segment,
the greater the amount of moisture is formed. Therefore, compressor cleaning
becomes a priority.
- Cooler - needed to reduce the
temperature characteristics of the compressed air which is supplied from the
compressor to the system. This is an important process,
because stream heats up when compressed.
- Separator - compressed air cleaning
device for separating condensate formed in the pneumatic system. It
is specifically designed based on the centrifugation principle, which allows
removal of working medium to 99% moisture and aerosols.
- The thermodynamic steam trap - a device that is used
to drain the collected water at each stage of the compressed air cleaning
system. There are automatic (by filling),
semi-automatic (by timer) and manual assembly.
- Air collector - multifunctional
mechanism. It is used to smooth out the compressed air
pulses, which is fed by the compressor in the system. air collector also acts
as a compressed air accumulator, ensuring smooth operation of the mechanism
under pulse air consumption.
filters. These products are used in different versions, which depend on the
source of compressed air. Coarse filter (dust filter) guarantees the cleaning
of solid particles (up to 10 microns). The pre-filter provides the residual
content of impurities of up to 5 microns.
- Dry compressed air dehumidifier allows the removal
of moisture vapor resulting from said compressed air to the dew point. The
principle of operation is simple: when the medium enters into the air
distribution system for cooling the water vapor is converted into condensate.
When the temperature indicator at 25 ° C and a relative humidity of 75% the
standard compressor unit (capacity 20 m3 / min) produces 165 liters of water
per 1 shift (8 hours), unless it is equipped with after-cooler. However, even
after processing and after-cooler drier air in the pipe is fed more than 50
liters of water per 1 shift, which significantly affects the final result.
- Pre-filter - a device for
filtration of solid medium of microparticles (size less than 1 micron) and oil
impurities (up to 0.1 mg / m3). Buy pre-filter
can at consultants, referring to the "Contacts" section.
- Fine filter - coalescing filter for removing
solids from the working environment of the microparticles (0.1 microns) and oil
impurities (up to 0.01 mg / m3). This mechanism is
installed after the main filter cleaning. NEW FILTER offers the opportunity to
buy fine filter at an affordable price.
- Carbon filter - designed for removing odors. Particulate
residue is not regulated, vapor content of not more than 0.008 mg / m3. This
filter is typically mounted on almost all types of food manufacture.
- Separator - is used to separate the
droplets condensate (oil - water emulsion), drained of all structural
components of the system and recycling. The separator
allows you to collect all the oil and properly remove it, and return the water
to the sewer system for further purification.
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